Skip to product information
1 of 1

Woven Patches

Woven Patches

Starting from $ 2.29 each at 100 pieces.

Get the traditional patch look with ultimate design flexibility. Our Woven Patches are created with our interlaced weaving process, creating intricate designs without the need for fabric. Available in up to 79 colors, our Woven Patches have merrow & overlock border options, as well as borderless alternative with backing alternatives of low-melt heat seal, pressure-sensitive adhesive, or no baking! Choice is yours to fit your decoration needs. 

100%<br> Customizable
100%
Customizable
Premium Quality Materials
Premium Quality Materials
Fast Production & Delivery
Fast Production & Delivery
Expert Craftsmanship
Expert Craftsmanship
Product Detail

Emblem Size Limits

 Borderless minimum: 1" x 0.5" (+/- 2mm)
 Merrow or Overlock border: 1.5" x 1.5" (+/- 2mm)

Maximum – 7.48" x 7.48"

Text and Element Size Limits

Text Minimum:2mm H
Element Minimum: 0.2mm

Color

On a single Woven Patch, a minimum of 2 colors must be used, with a maximum of 12. Choose from 79 available weaving colors. Metallic colors count as 4 colors each.

Backing

  • Low melt heat seal
  • Pressure-sensitive
  • No backing

Border Types

Woven Patches are available with either merrow border, overlock border or borderless options.

Limitations: 

  • Merrow & Overlock borders cannot have metallic thread. The edge must be 5mm (+/- 1mm) space.
  • Borderless the edge must be 3mm (+/- 1mm) space from design to edge of patch. 

Border Sizes

Merrow:

  • Regular surface: 3mm
  • Overlap section: 5mm (+/- 2mm)

Overlock:

  • 4mm (+/- 1mm)

Washing Information

Woven Patches will withstand up to 52 domestic washing machine cycles.

Shelf Life

To maximize the shelf life of this product, keep at room temperature. Do not expose it to temperatures above 485°F.

Disclaimer

The alignment of the logo and outer edge may vary by +/- 2mm. Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors

Application Instructions

PRESSURE-SENTITIVE

  1. Clean application area with rubbing alcohol
  2. Remove paper backing, press emblem firmly on desired location

LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 15-18 seconds
  • Instructions: Place hat on heat press, leaving out the inner layer of the cap. 

LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 15-18 seconds
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS

  • Temperature: 350°-360° F
  • Pressure: 40-50 PSI
  • Preheat: N/A
  • Dwell Time: 15-18 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. Turn garment inside out and heat press.
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

Disclaimer

TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.

Pricing and Production Time

Woven Patches

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Low melt or pressure-sensitive backing.

Add-ons

  • 25% increase for metallic thread
  • 15% per color for designs over 6 thread colors
  • 10% for overlock border

Electronic Proof

A digital proof via email is available in 1 day. Edits are allowed.

Production Time

Production time will take 7 days plus shipping on an order up to 2,500 pieces. Add 1 day per 2,500 pieces.

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

Returns

We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.

Shipping Info

Our patches ship in just 1–3 weeks. Enjoy free shipping on orders over $200; for orders under $200, a flat $14.99 shipping fee applies.

View full details
💡 Tip: Before you order, make sure your design file is clear and your dimensions are accurate — it helps us deliver perfection!

Precision Weave for Fine, Detailed Designs

Woven patches and labels offer a sleek, thread-based finish that’s perfect for branding garments, mattresses, and more. With up to 65 vibrant thread colors to choose from, you can craft highly detailed custom patches for jackets, uniforms, apparel, and accessories — all with a clean, professional look that highlights every element of your design.

Patch Video Thumbnail

How to Apply Your Patch

Watch our step-by-step videos to see how easy it is to apply your patch to a t-shirt or hat—no sewing required.

Patch Video Thumbnail

Other Product

Faq

Woven patches are created by interlacing fine threads to form detailed patterns directly into the fabric, rather than stitching on top like embroidery. This technique allows for clean lines and precise detail, resulting in a smooth, flat finish. Their refined texture and distinct look make them a great option for custom designs that require clarity and subtlety.

Woven patches are crafted by tightly weaving threads together to form detailed designs within the fabric itself. This method gives the patch a sleek, flat finish with excellent resolution — ideal for showcasing complex logos, text, or artwork.

Unlike traditional embroidery, where threads are stitched on top of a backing, woven patches integrate the design directly into the weave of the material. This results in a smoother texture and cleaner detail, making them perfect for applications where clarity and precision matter most.

Custom woven patches serve a broad range of purposes and are embraced across various industries and communities due to their sharp detailing and smooth finish. Their lightweight construction and clarity make them especially suitable for displaying detailed designs, such as small text, logos, and symbols.

  • Woven patches are frequently sewn or heat-pressed onto garments like jackets, hoodies, shirts, and uniforms. They’re also commonly found on caps, tote bags, and backpacks. These patches add a personalized or branded element to the item without adding bulk or stiffness, making them ideal for day-to-day wear.
  • Many companies utilize woven patches to reinforce their brand identity. For example, a finely woven company logo on a polo shirt or softshell jacket not only looks professional but also lasts through frequent wear. Businesses often use them on event giveaways, staff uniforms, or even promotional merchandise such as laptop sleeves or branded accessories.
  • Sports teams at all levels — from school clubs to professional organizations — favor woven patches for team branding. They are commonly used to display team logos, player numbers, or commemorate special tournaments. Fans, too, use them as collector's items or to personalize fan gear and show loyalty to their favorite teams.
  • Woven patches are often adopted by structured groups such as the military, scouting organizations (e.g., Boy Scouts or Girl Scouts), emergency services, or adventure clubs. These patches can indicate rank, role, achievements, or unit affiliation, and are designed to be highly legible and long-lasting — two qualities that woven production offers with precision.

By offering clarity, durability, and comfort, woven patches are not only decorative but also functional, making them a reliable choice for both formal and casual applications. Their versatility continues to make them a top option for anyone looking to combine subtlety with strong visual identity.

Woven patches are typically lighter and thinner than other patch types, which gives them greater flexibility. Their slim profile makes them easy to apply to different surfaces, especially when using a heat press — the preferred method for a smooth and secure attachment.

Absolutely — garments with woven patches can be washed safely. For best results, use cold water and a mild detergent to avoid damaging the patch or weakening its bond. Always follow the care instructions on the garment label, but also consider how the patch was applied.

If your patch was heat pressed, it’s generally safe for machine washing. However, if you used a peel-and-stick backing, that version is intended for temporary use only and isn’t suitable for washing.

High Precision: Thanks to the weaving method, woven patches can capture intricate designs and fine text with exceptional clarity.

Built to Last: Their strong construction makes them resistant to daily wear, making them perfect for active use.

Light & Slim: These patches are thin and lightweight, allowing them to be applied to garments without adding extra thickness.

Highly Customizable: With countless design and color options, they can easily be tailored to match brand guidelines or personal style.

Distinct Feel: The smooth woven finish offers a refined texture that enhances both look and touch.

Custom woven patches can be attached in two convenient ways — the most common method is heat pressing, which provides a strong and lasting bond. Alternatively, a peel-and-stick backing is available for quick, temporary use.

Keep in mind that the necessary heat and pressure may vary depending on the fabric you’re applying the patch to. For best results, be sure to check out our detailed application guidelines.

Woven patches offer a refined and textured solution for customization. Their precision in capturing small details and their long-lasting durability make them ideal for everything from branded apparel to personal accessories. Whether stitched onto garments or applied with adhesive backing, woven patches bring a polished, distinctive touch to any item.

At TK Patches, every order includes a free virtual proof and fast shipping — so you get high-quality results without the wait. Start creating your custom woven patch today and bring your design to life!

Customer Reviews

Based on 16 reviews
63%
(10)
38%
(6)
0%
(0)
0%
(0)
0%
(0)
N
Noah P.
Super Clean Finish

Edges are sealed nicely and the design is crisp. Will order again!

J
Jack T.
Perfect for Uniforms

Used these for work uniforms and they look professional and durable 💼

F
Faith T.
Superb Value

Great quality for the price. Bulk discount made it worth it 💸

Z
Zach C.
Love the Colors

Colors came out rich and vibrant 🌈 Definitely stood out!

E
Ethan B.
Great for Small Details

We used a detailed logo and it looks amazing. Very impressed.