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Sublimated Patches

Sublimated Patches

Starting from $ 2.28 each at 100 pieces.

Sublimated Patches are full-color patches approved for industrial wash that can be customized with text and artwork to bring attention to your brand. Available in custom and standard shapes and sizes, Sublimated Patches are detailed with a merrow border sewn with your choice of thread color.

100%<br> Customizable
100%
Customizable
Premium Quality Materials
Premium Quality Materials
Fast Production & Delivery
Fast Production & Delivery
Expert Craftsmanship
Expert Craftsmanship
Product Detail

Emblem Size Limits BORDERS 

Minimum: 1” X 1” 
Maximum: 12” X 12” 

Color

Sublimated patches can be made from any color, allowing you to digitally print photorealistic images and even match PMS colors.

BORDERS 

  • Merrow Border
  • Borderless

Backing

  • Low melt heat seal
  • Industrial heat seal
  • Pressure-sensitive
  • Velcro®
  • No Backing

Backings (lamination) does not cover the merrow border on the emblem. Please consider this when applying to your garments.

Sublimated Patches with merrow border must have a backing.

Limitations

Low melt - Recommended application for thicker materials, such as jackets, and hats that can withstand a heat press and 320°F. Not recommended for use on materials that may be heat sensitive (ex: some nylons, silk, some plastics, leather, wool, fleece, etc.) or for weather-treated materials, due to chemicals used that do not allow the emblems to adhere properly.
Pressure-sensitive -
 Recommended application is on flat, non-textured surfaces, including glass, plastic, wood, and metal. Not recommended for application on surfaces that may contain an oil finish, such as silicon, Teflon™, rough fabrics, or outdoor goods.
Velcro® – Both the hook and loop sides are included, with hook side sewn to the patch. Size restrictions adhere to the product’s minimum and maximum dimensions. Merrow border required. For emblems larger than 4” height, multiple strips of Velcro will need to be placed side by side.

Washing Information

Machine wash inside-out using mild detergent. Patches withstand 52 domestic wash cycles.

Shelf Life

One year shelf life before applying (room temperature-controlled environment).

Application Instructions

PRESSURE-SENTITIVE

  1. Clean application area with rubbing alcohol
  2. Remove paper backing, press emblem firmly on desired location

LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 16-20 seconds
  • Instructions: Place hat on heat press, leaving out the inner layer of the cap. Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 16-20 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. . Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS

  • Temperature: 315°-325° F
  • Pressure: 70-80 PSI
  • Preheat: N/A
  • Dwell Time: 14-18 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. Turn garment inside out and heat press.
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

INDUSTRIAL HEAT SEAL

  • Top Temperature: 395°-405° F
  • BottomTemperature:395°-405° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 10-14 seconds
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

Disclaimer

TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.

Pricing and Production Time

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Heat seal or pressure-sensitive backing

Add-ons

  • 25% increase for metallic thread
  • 10% per color for designs over 6 thread colors
  • 10% increase for thread colors not available on the World Emblem thread chart
  • Add $1.65 each for personalization (name droppers)

Electronic Proof

A digital proof via email is available in 1 day. Edits are allowed.

Set-up Charges

One-time sample and setup fees.

  • Up to 4.00”: $30
  • 4.01 - 6.00”: $40
  • 6.01 - 8.00”: $60
  • 8.01 - 10.00”: $80
  • Edits: $25

Production Time

Samples will take 1 day plus shipping. Production time will take 1 day plus shipping on an order up to 2,500 pieces. Add 1 day per 2,500 pieces.

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

Returns

We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.

Shipping Info

Our patches ship in just 1–3 weeks. Enjoy free shipping on orders over $200; for orders under $200, a flat $14.99 shipping fee applies.

View full details
💡 Tip: Before you order, make sure your design file is clear and your dimensions are accurate — it helps us deliver perfection!

How to Apply Sublimated Patches Correctly

Need guidance on applying your sublimated patches? Our easy-to-follow video tutorials provide step-by-step instructions to help you apply them with confidence. Learn how to achieve a clean, long-lasting finish while showcasing your brand in full color.

Patch Video Thumbnail

How to Apply Your Patch

Watch our step-by-step videos to see how easy it is to apply your patch to a t-shirt or hat—no sewing required.

Patch Video Thumbnail

Other Product

Faq



Sublimated patches are high-resolution fabric patches where your design is heat-transferred directly into the material using dye-sublimation printing. This process allows for full-color, photo-quality detail that traditional embroidery can’t replicate — perfect for complex logos, gradients, and detailed artwork.

The artwork is first printed onto a special transfer paper using sublimation ink. Then, through high heat and pressure, the ink turns into gas and bonds with the fibers of the fabric — resulting in a vibrant, permanent print that won’t peel, crack, or fade.

  • For photo-quality designs, sublimation is unmatched.
  • Ideal for gradients, shadows, small text, and intricate logos.
  • Unlike embroidery, it doesn't distort small elements or thin lines.
  • Lays completely flat and smooth, offering a clean and modern look.
  • Faster and more affordable in high volumes.

  • Corporate branding: Clean, sharp logo presentation
  • Team gear & jerseys: Lightweight and detailed
  • Merch & promotional items: Caps, totes, event wear
  • Fashion collections: Photo-based or artistic patch designs
  • Collectors & novelty items: Anime, pop culture, or digital art prin

Yes — sublimated designs are fused into the fabric, making them resistant to fading, cracking, or peeling. When properly applied (usually heat-pressed), they last through regular washing and heavy use.

At TK Patches, we offer multiple backing options:

  • Heat press backing – most common, long-term and secure
  • Peel & Stick – for events or temporary use
  • Velcro – great for tactical or swappable gear
  • Sew-on – for permanent placement without heat

Refer to our pressing guide for heat and pressure settings based on your garment.

Absolutely! For a dimensional look, we offer Print & Stitch patches — which blend sublimation with embroidered borders or accents for a hybrid, premium finish.

Yes. You can select standard shapes (rectangle, circle, oval) or request a fully custom die-cut shape to follow your logo or artwork outline.

Customer Reviews

Based on 11 reviews
55%
(6)
45%
(5)
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J
Jason M.
Fine but Wrinkled

One or two pieces came slightly wrinkled. Flattened out mostly, but a bit annoying.

N
Nora T.
Loved the Detail

The tiny elements in our logo came through perfectly. Better than expected!

B
Ben S.
Very Satisfied

Perfect fit for our event. Bright, bold, and delivered on time 👌

T
Tom B.
Good but Could Be Better

Colors were nice, but the edges weren’t as crisp as I hoped. Still pretty solid though.

L
Lauren H.
Exactly What I Wanted

The print was sharp and detailed. Matched my design perfectly 😍