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Flexbroidery

Flexbroidery

Starting from $ 2.33 each at 100 pieces.

Experience the look of Direct Embroidery without the hassle! Flexbroidery™ offers a sleek, high-quality finish that mimics traditional embroidery without the thread. With vibrant, unlimited colors and a simple heat-press application, it's perfect for branding apparel, accessories, and uniforms. This innovative, cost-effective, and sustainable solution will streamline your production while mirroring the look of premium embroidery.

100%<br> Customizable
100%
Customizable
Premium Quality Materials
Premium Quality Materials
Fast Production & Delivery
Fast Production & Delivery
Expert Craftsmanship
Expert Craftsmanship
Product Detail

DESCRIPTION:
Our state-of-the-art emblem solutions are perfect for a wide range of applications. From corporate branding to personal projects, Flexbroidery emblems are built to last, making them perfect for uniforms, accessories, and various types of apparel.

EMBLEM SIZE LIMITS:
Minimum: 0.5” x 0.5”
Maximum: 3.75” x 4”

COLORS:
This product accepts RGB, CMYK, and Pantone (PMS) color codes. Please note that all submitted colors will be converted to RGB, which may result in slight variations from the original PMS or CMYK colors. Neon, glitter, and reflective colors are not available for printing.

BACKING:
LOW MELT - This backing is more commonly used on wearables and
applied with a heat press.

LIMITATIONSLow Melt: Since the product is applied with heat, it is not recommended for use on materials that may be heat sensitive (ex. some nylons, silk, some plastics, leather, wool, fleece, etc.) Not recommended for weather treated materials, due to chemicals used that do not allow the emblems to adhere properly.

DESIGNS
Floating elements: minimum 1.5mm / maximum 8mm
Non-floating elements: minimum 1.1mm / maximum 8mm
Text minimum: 6mm H
No ® mark allowed
100% color match not guaranteed
Note! Please refrain from using small details. Our specialized artist will determine what is feasible

ELECTRONIC PROOF
1 Day

PHYSICAL SAMPLE (WITH MOLD INCLUDED)
2 Days

PRODUCTION TIME
Up to 500pcs: 5 days
1 additional day for every 500pcs

Transit time not included.

WASHING INFORMATION
Flexbroidery™ emblems will withstand at least 25 domestic washing
machine cycles at 104° F max.

SHELF LIFE
1-year shelf life before applying (room temperature controlled
environment).

SET-UP CHARGES
One-time mold charge and artwork fee.

Note: TK Patches encourages our clients to test applications of our products unto their garments. TK Patches is not responsible for damages resulting from washing and laundering of any product purchased.

Application Instructions

LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 50-70 PSI
  • Preheat: N/A
  • Dwell Time: 15-18 seconds
  • Instructions: Place hat on heat press, leaving out the inner layer of the cap. Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 270°-280° F
  • Pressure: 50-70 PSI
  • Preheat: N/A
  • Dwell Time: 15-18 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. . Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS

  • Temperature: 355°-365° F
  • Pressure: 40-50 PSI
  • Preheat: 15-20 seconds
  • Dwell Time: 15-20 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. . Use a FlexStyle® Silicone Pad to protect the patch.

DISCLAIMER
TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.

Pricing and Production Time

PRICING

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

PRICE INCLUDES

  • Low melt backing

ELECTRONIC PROOF

A digital sample via email is available in 48 hours. Edits are allowed.

SET-UP CHARGES

One-time mold charge and artwork fees

  • Electronic Simulation: $25
  • Mold: $60

Production Time

Samples will take 2 days plus shipping. Production time will take 5 days plus shipping on an order up to 500 pieces. Add 1 day per 500 pieces.

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

Returns

We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.

Shipping Info

Our patches ship in just 1–3 weeks. Enjoy free shipping on orders over $200; for orders under $200, a flat $14.99 shipping fee applies.

View full details
💡 Tip: Before you order, make sure your design file is clear and your dimensions are accurate — it helps us deliver perfection!

How to Apply Flexbroidery Patches Correctly

Flexbroidery Textured is an ideal solution for bringing extra detail and dimension to your custom designs. Whether you're creating name patches for team jerseys or standout hat embellishments, this option enhances your visuals with raised texture and vibrant color — making your brand or message more dynamic and eye-catching.

Patch Video Thumbnail

How to Apply Your Patch

Watch our step-by-step videos to see how easy it is to apply your patch to a t-shirt or hat—no sewing required.

Patch Video Thumbnail

Other Product

Faq

Flexbroidery patches are ultra-thin, high-resolution patches that mimic the look of classic embroidery — without the bulk or stitching. They’re digitally printed onto flexible material, giving the appearance of embroidered thread while maintaining a sleek, flat profile.



Unlike traditional embroidery, Flexbroidery uses advanced printing technology to replicate the visual texture of threadwork. Your design is printed with precision onto a durable, lightweight patch base that bends and moves easily with fabric.

If your design includes fine lines, small text, or gradients, Flexbroidery offers unmatched clarity. It’s thinner, smoother, and more comfortable against the skin — especially on garments that require lightweight branding without added texture.

These patches are ideal for:

Performance apparel (sportswear, activewear)

Lightweight uniforms (corporate shirts, medical scrubs)

Fashion branding (t-shirts, softshell jackets)

Giveaways & promotional items (caps, totes, etc.)

Their flexibility makes them perfect for materials where traditional patches might feel stiff or bulky.

Super-thin & soft: Lays flat and flexes with fabric

Photo-quality detail: Captures every part of your design, even complex gradients or fine print

No stitching: Clean finish without thread fray

Lightweight: Ideal for garments where comfort and minimal feel matter

Quick production: Easier to manufacture in bulk with consistent output

Flexbroidery patches are typically heat pressed onto garments for a strong, permanent bond.

We also offer:

  • Peel & Stick (for one-time use or event wear)
  • Velcro (for tactical or interchangeable gear)

    Just like with other patch types, the ideal temperature and pressure will depend on the garment — check our pressing guide for full instructions.

Yes — when properly heat applied, Flexbroidery patches can withstand regular washing. Use cold water and mild detergent, and avoid direct high heat drying for best results. Peel & Stick versions are not designed for laundering.

Definitely. You can choose from:

  • Standard shapes (rectangle, circle, oval)
  • Custom die-cut shapes to match your logo
  • Simulated embroidery borders for a classic patch look

At TK Patches, we specialize in delivering cutting-edge custom patches with unmatched speed and quality. Our Flexbroidery patches combine sharp detail with lightweight comfort — and every order includes a free digital proof before production. Whether for branding, uniforms, or retail, Flexbroidery helps your design stand out without stitching.

Customer Reviews

Based on 6 reviews
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G
Grace Y.
Perfect Texture

Soft texture, vibrant print, and no bulk. Works great on lightweight jackets!

F
Frank T.
Color Slightly Lighter

The print is clear, but the color was a touch lighter than shown online. Still good, just unexpected.

E
Elena R.
Excellent for Stretch Fabrics

These are amazing on stretch hoodies – super durable and no cracking 👍.

C
Cynthia G.
Very Comfortable

Love how comfy this patch is. No stiffness at all—adds a professional finish to my tees!

D
Derek S.
Cool Look, Minor Glue Issue

Love the look and feel, but a few patches didn’t stick well after ironing. Happened on two of ten.